Production Facilities

Direct Reduced Iron (DRI) plant has a designed capacity of 1.5 million tons a year (mty) and is currently running at an annualised rate of 1.6 mty.

Designed by Midrex Technologies and Kobe Steel Ltd to produce material to the stringent standards required for downstream processing. The facility is able to produce Hot DRI for in-house consumption, and Cold DRI for the market. Utilising state-of-the-art technology, the facility maintains a high level of efficiency, which has enabled it to increase productivity while reducing the consumption of energy and water.

Melt Shop has a design capacity of 0.97 mty and is currently running at an annualised output of 1.1 mty.

The state-of-the-art facility employs EAF technology designed by SMS Concast. This is operated by a team of experienced professionals who ensure the semi-finished product is as per the stringent requirements of our customers. The plant is operated to consistent quality, high safety standards and with minimal environment impact.

Heavy Section Mill is a computer-controlled facility and was developed by SMS Meer as the technology supplier. SMS Meer is regarded as a world-leader in structural steel rolling mills.

It has a designed capacity output of 0.6 mty and produces the widest range of sizes and highest standards in the region.

Light and Medium Section Mill, in Saudi Arabia, producing structural steel for the construction market as beams, channels, angles and flat sheets. It is known for its quality products and is the supplier of choice for customers seeking transmission towers. Receives in-house billet supply direct from the Melt Shop in Bahrain. Production capacity of 450,000 mty.

These levels of operation are achieved despite using natural gas feedstock with 12% nitrogen and 7% carbon dioxide.

SULB Bahrain represents an investment of over US $1.4 billion

Product range

Beams & Columns
Angles
Channels
Flat Bars
Billets
Dri
Beams & Columns
Angles
Channels
Flat Bars
Billets
Dri

Steel Grades

JIS (JAPANESE) CNS (CHINESE) EN (EUROPEAN)
JIS G3101 JIS G3106 JIS G3136 CNS 2947 CNS 13812 EN 10025-2
SS400
SS490
SS540
SM400A
SM400B
SM490A
SM490B
SM490YA
SM490YB
SM520B
SN400B
SN490B
SM400A SN400B
SN490B
S235JR
S235J0
S235J2
S275JR
S275J0
S275J2
S355JR
S355J0
S355J2
S355K2
S450J0
AS (AUSTRALIAN) ASTM (AMERICAN) KS (KOREAN)
AS/NZS 3679.1 a36 a992 a572 KS D3503 KS D3515 KS F4603
300
300S0
350
350L0
GRADE 36 GRADE 50 Grade 50
Grade 55
Grade 60
Grade 65
SS275 SM355A SHP275W
IS (INDIAN) CSA (CANADIAN)
IS 2062 CSA G40.20
E250A
E250BR
E250B0
E250C
E275A
E275BR
E275B0
E275C
E300A
E300BR
E300B0
E300C
E350A
E350BR
E350B0
E350C
350W

Processes

Direct Reduced Iron (DRI)

DRI is a premium ore-based metallic (OBM) raw material made by removing chemically-bound oxygen from iron oxide pellets without melting which makes for an energy-efficient feedstock.


DRI physical and chemical characteristics make it desirable for use in Electric Arc Furnaces (EAF).

The DR Plant is designed to produce both Hot DRI (HDRI) and Cold DRI (CDRI) in any proportion according to the Melt Shop requirements.

Oxide pellets are supplied by the company’s sister operation Bahrain Steel located immediately adjacent to SULB Bahrain.

Many clients across MENA region and South East Asia are satisfied.

Oxide pellets are supplied by the company’s sister operation Bahrain Steel

The Production Process

Standards & Certification

Management Systems Certification

QUALITY, OCCUPATIONAL HEALTH & SAFETY AND ENVIRONMENT (QHSE) INTEGRATED MANAGEMENT SYSTEM (IMS)

At SULB, we are committed to excellence in Quality, Health, Safety and Environment across all our operations and value chain. Our objective is clear: zero harm to people, assets, and the environment, while delivering reliable, high-quality steel products to our customers.

Third Party Certification for the Integrated Management System (IMS) is in line with the following International Standards:

  • ISO 9001:2015 – Quality Management Systems (QMS)
  • ISO 45001:2018 – Occupational Health & Safety Management Systems (OHS)
  • ISO 14001:2015 – Environmental Management Systems (EMS)

SULB QHSE Policy and ISO Certificates are available to view and download here

ENERGY MANAGEMENT SYSTEM (EnMS)

Decarbonisation is a strategic priority for SULB. We are advancing a low-carbon steel pathway and collaborating with suppliers, logistics partners, customers and stakeholders to reduce emissions across the value chain and strengthen our contribution to climate action.

Third Party Certification for the Energy Management System (EnMS) is in line with the following International Standard:

  • ISO 50001:2018 – Energy Management Systems (EnMS)

SULB QHSE Policy and ISO Certificates are available to view and download here

LABORATORY MANAGEMENT SYSTEM (LMS)

SULB’s rigorous Independent Quality Control Inspection and Testing programmes use its in-house laboratories, backed up by experienced teams of QC Inspectors and Engineers to ensure all products continually meet the demands of international standards and specifications.

Third Party Accreditation for the Laboratory Management System (LMS) is in line with the following International Standard:

  • ISO/IEC 17025 – Laboratory Management Systems (LMS)

SULB LMS Policy and Accreditation Certificate is available to view and download here

CE MARK

Both the Light and Medium Section Mill in Saudi Arabia and the Medium and Heavy Section Mill in Bahrain hold a Certificate of Conformity of Factory Production Control (FPC) against EN 10025-1 for the CE Marking of products.

The following EN grades according to EN 10025-2 are available from SULB:

  • S235JR, S235J0, S235J2
  • S275JR, S275J0, S275J2
  • S355JR, S355J0, S355J2, S355K2

CE Mark Declarations of Performance (DoP’s) are available to view and download here

CE Mark Certificates of Conformity are available to view and download here

UKCA Mark

The Medium and Heavy Section Mill in Bahrain holds a Certificate of Conformity of Factory Production Control (FPC) against EN 10025-1 for the UKCA Marking of products.

The following EN grades according to EN 10025-2 are available from SULB:

  • S235JR, S235J0, S235J2
  • S275JR, S275J0, S275J2
  • S355JR, S355J0, S355J2, S355K2

UKCA Mark Declarations of Performance (DoP’s) are available to view and download here

UKCA Mark Certificate of Conformity is available to view and download here

Bis License

Both the Light and Medium Section Mill in Saudi Arabia and the Medium and Heavy Section Mill in Bahrain hold a BIS (Bureau of Indian Standards) Certification Mark Licence for use of the standard mark on hot-rolled medium and high tensile structural steel as per IS 2062:2011.

The following IS grades according to IS 2062:2011 are available from SULB:

  • E250A, E250BR, E250B0, E250C
  • E275A, E275BR, E275B0, E275C
  • E300A, E300BR, E300B0, E300C
  • E350A, E350BR, E350B0, E350C

SULB Saudi Arabia BIS License No. CM/L-4100078985.

SULB Bahrain BIS License No. CM/L-4100010345.

ACRS Certification

The Medium and Heavy Section Mill in Bahrain holds a ‘Certificate of Approval’ issued by the Australasian Certification Authority for Reinforcing and Structural Steels Ltd. (ACRS) for Universal Beams (UB) and Universal Columns (UC) in accordance with AS/NZS 3679.1.

The following grades according to AS/NZS 3679.1 are available from SULB:

  • 300
  • 300S0
  • 350
  • 350L0

ACRS Certificate of Approval is available to view and download here

KS Certification

The Medium and Heavy Section Mill in Bahrain holds 3 KS (Korean Standards) Certificates issued by Korean Standards Association (KSA) as follows:

  • KS D 3503 – Grade SS275
  • KS D 3515 – Grade SM355A
  • KS F 4603 – Grade SHP275W

KS Certificates are available to view and download here

JIS Certification

Both the Light and Medium Section Mill in Saudi Arabia and the Medium and Heavy Section Mill in Bahrain hold 3 JIS Mark Certificates issued by Korean Standards Association (KSA) as follows:

  • JIS G 3101 – Grade SS400, SS490, SS540
  • JIS G 3106 – Grade SM400A, SM400B, SM490A, SM490B, SM520B
  • JIS G 3136 – Grade SN400B, SN490B

JIS Certificates are available to view and download here

Cns Certification

The Medium and Heavy Section Mill in Bahrain holds 2 CNS (Chinese National Standards) Certificates issued by Bureau of Standards, Metrology and Inspection (BSMI) as follows:

  • CNS 2947 – Grade SM400A-A
  • CNS 13812 – Grade SN400B, SN490B

CNS Certificates are available to view and download here

SASO SQM License

Both the Light and Medium Section Mill in Saudi Arabia and the Medium and Heavy Section Mill in Bahrain hold SQM (SASO Quality Mark) Licences for use of the Quality Mark.

SQM Licenses are available to view and download here

Cares Certification

The Steelmaking Facility (Meltshop) of SULB Bahrain operates a Quality Management System that complies with the requirements of BS EN ISO 9001 and the relevant CARES Quality and Operations Assessment Schedules SRC-Appendix 05 Feedstock materials for the following scope of certification:

Production of Continuously Cast Steel Billets, Blooms and Beam Blanks:

  • Billet – 150x150mm
  • Bloom 1 – 200x200mm
  • Bloom 2 – 200x280mm
  • Beam Blank 1 – 245x350x80mm
  • Beam Blank 2 – 440x492x100mm
  • Beam Blank 3 – 350x680x100mm

CARES Certificate of Approval is available to view and download here

Ecas Certificate

The Steelmaking Facility (Meltshop) of SULB Bahrain holds an Emirates Conformity Assessment Scheme (ECAS) Certificate of Conformity issued by the UAE Ministry of Industry and Advanced Technology (MoIAT) with the following schedule of Certification:

  • Brand Name : Steel Billet for Further Processing
  • Model Number : BS 4449:2005+A3:2016, Grade B500B
  • Product Details : Square Steel Billets for Further Processing
  • Dimension/Size : Square Steel Billet
  • Applicable Standards : BS 4449
  • Country of Origin : BAHRAIN

ECAS Certificate of Conformity is available to view and download here

EQM License

The Steelmaking Facility (Meltshop) of SULB Bahrain holds a License for the Use of Emirates Quality Mark (EQM) issued by the UAE Ministry of Industry and Advanced Technology (MoIAT) with the following schedule of Certification:

  • Brand Name : Steel Billet for Further Processing
  • Model Number : BS 4449:2005+A3:2016, Grade B500B
  • Product Details : Square Steel Billets for Further Processing
  • Dimension/Size : Square Steel Billet
  • Applicable Standards : BS 4449
  • Country of Origin : BAHRAIN

EQM License is available to view and download here

Environment & Sustainability

Greener and Heathier Products with Transparency Disclosures

SULB is listed on the ‘Sustainable Minds Transparency Catalog’ website to help Architects, Engineers and Contractor’s (AEC’s) find and specify greener and healthier products for their high-performance building projects. To access this website, please click here. This link directs you to a third-party website hosted by Sustainable Minds.

Environmental Product Declaration (EPD)

Hot Rolled Structural Steel Sections (Beams, Columns, Angles, Channels)

SULB has published a Type-III verified EPD (Environmental Product Declaration) in accordance with ISO 14025:2006 and EN 15804:2012+A2:2019/AC:2021 for Hot Rolled Structural Steel Sections (Beams, Columns, Angles, Channels). EPD International AB is the program operator.

SULB Sections EPD is available to view and download here

Environmental Product Declaration (EPD)

Semi-Finished Products (Billets, Blooms and Beam-Blanks)

SULB has published a Type-III verified EPD (Environmental Product Declaration) in accordance with ISO 14025:2006 and EN 15804:2012+A2:2019/AC:2021 for Semi-Finished Products (Billets, Blooms and Beam-. EPD International AB is the program operator.

SULB Semi-Finished Products EPD is available to view and download here

Health Product Declaration (HPD)

SULB has published a v2.3 HPD (Health Product Declaration) which was developed to provide health information to its customers.

SULB Sections HPD is available to view and download here

Standards & Certification

Management Systems Certification

Quality, Health & Safety and Environment (QHSE): ISO 9001, ISO 45001 and ISO 14001 Certification

QUALITY, OCCUPATIONAL HEALTH & SAFETY AND ENVIRONMENT (QHSE) INTEGRATED MANAGEMENT SYSTEM (IMS)

At SULB, we are committed to excellence in Quality, Health, Safety and Environment across all our operations and value chain. Our objective is clear: zero harm to people, assets, and the environment, while delivering reliable, high-quality steel products to our customers.

Third Party Certification for the Integrated Management System (IMS) is in line with the following International Standards:

  • ISO 9001:2015 – Quality Management Systems (QMS)
  • ISO 45001:2018 – Occupational Health & Safety Management Systems (OHS)
  • ISO 14001:2015 – Environmental Management Systems (EMS)

SULB QHSE Policy and ISO Certificates are available to view and download here

Energy Management System (EnMS) - ISO 50001 Certification

Energy Management System (Enms)

Decarbonisation is a strategic priority for SULB. We are advancing a low-carbon steel pathway and collaborating with suppliers, logistics partners, customers and stakeholders to reduce emissions across the value chain and strengthen our contribution to climate action.

Third Party Certification for the Energy Management System (EnMS) is in line with the following International Standard:

  • ISO 50001:2018 – Energy Management Systems (EnMS)

SULB QHSE Policy and ISO Certificates are available to view and download here

Laboratory Management System (LMS): ISO/IEC 17025 Accreditation

Laboratory Management System (Lms)

SULB’s rigorous Independent Quality Control Inspection and Testing programmes use its in-house laboratories, backed up by experienced teams of QC Inspectors and Engineers to ensure all products continually meet the demands of international standards and specifications.

Third Party Accreditation for the Laboratory Management System (LMS) is in line with the following International Standard:

  • ISO/IEC 17025 – Laboratory Management Systems (LMS)

SULB LMS Policy and Accreditation Certificate is available to view and download here

Product Certification (Sections)

CE MARK

CE MARK

Both the Light and Medium Section Mill in Saudi Arabia and the Medium and Heavy Section Mill in Bahrain hold a Certificate of Conformity of Factory Production Control (FPC) against EN 10025-1 for the CE Marking of products.

The following EN grades according to EN 10025-2 are available from SULB:

  • S235JR, S235J0, S235J2
  • S275JR, S275J0, S275J2
  • S355JR, S355J0, S355J2, S355K2

CE Mark Declarations of Performance (DoP’s) are available to view and download here

CE Mark Certificates of Conformity are available to view and download here

UKCA Mark

UKCA Mark

The Medium and Heavy Section Mill in Bahrain holds a Certificate of Conformity of Factory Production Control (FPC) against EN 10025-1 for the UKCA Marking of products.

The following EN grades according to EN 10025-2 are available from SULB:

  • S235JR, S235J0, S235J2
  • S275JR, S275J0, S275J2
  • S355JR, S355J0, S355J2, S355K2

UKCA Mark Declarations of Performance (DoP’s) are available to view and download here

UKCA Mark Certificate of Conformity is available to view and download here

BIS License

Bis License

Both the Light and Medium Section Mill in Saudi Arabia and the Medium and Heavy Section Mill in Bahrain hold a BIS (Bureau of Indian Standards) Certification Mark Licence for use of the standard mark on hot-rolled medium and high tensile structural steel as per IS 2062:2011.

The following IS grades according to IS 2062:2011 are available from SULB:

  • E250A, E250BR, E250B0, E250C
  • E275A, E275BR, E275B0, E275C
  • E300A, E300BR, E300B0, E300C
  • E350A, E350BR, E350B0, E350C

SULB Saudi Arabia BIS License No. CM/L-4100078985.

SULB Bahrain BIS License No. CM/L-4100010345.

ACRS Certification

ACRS Certification

The Medium and Heavy Section Mill in Bahrain holds a ‘Certificate of Approval’ issued by the Australasian Certification Authority for Reinforcing and Structural Steels Ltd. (ACRS) for Universal Beams (UB) and Universal Columns (UC) in accordance with AS/NZS 3679.1.

The following grades according to AS/NZS 3679.1 are available from SULB:

  • 300
  • 300S0
  • 350
  • 350L0

ACRS Certificate of Approval is available to view and download here

KS Certification

KS Certification

The Medium and Heavy Section Mill in Bahrain holds 3 KS (Korean Standards) Certificates issued by Korean Standards Association (KSA) as follows:

  • KS D 3503 – Grade SS275
  • KS D 3515 – Grade SM355A
  • KS F 4603 – Grade SHP275W

KS Certificates are available to view and download here

Jis Certification

Jis Certification

Both the Light and Medium Section Mill in Saudi Arabia and the Medium and Heavy Section Mill in Bahrain hold 3 JIS Mark Certificates issued by Korean Standards Association (KSA) as follows:

  • JIS G 3101 – Grade SS400, SS490, SS540
  • JIS G 3106 – Grade SM400A, SM400B, SM490A, SM490B, SM520B
  • JIS G 3136 – Grade SN400B, SN490B

JIS Certificates are available to view and download here

CNS Certification

CNS Certification

The Medium and Heavy Section Mill in Bahrain holds 2 CNS (Chinese National Standards) Certificates issued by Bureau of Standards, Metrology and Inspection (BSMI) as follows:

  • CNS 2947 – Grade SM400A-A
  • CNS 13812 – Grade SN400B, SN490B

CNS Certificates are available to view and download here

SASO SQM License

SASO SQM License

Both the Light and Medium Section Mill in Saudi Arabia and the Medium and Heavy Section Mill in Bahrain hold SQM (SASO Quality Mark) Licences for use of the Quality Mark.

SQM Licenses are available to view and download here

Product Certification (Billets)

Cares Certification

Cares Certification

The Steelmaking Facility (Meltshop) of SULB Bahrain operates a Quality Management System that complies with the requirements of BS EN ISO 9001 and the relevant CARES Quality and Operations Assessment Schedules SRC-Appendix 05 Feedstock materials for the following scope of certification:

Production of Continuously Cast Steel Billets, Blooms and Beam Blanks:

  • Billet – 150x150mm
  • Bloom 1 – 200x200mm
  • Bloom 2 – 200x280mm
  • Beam Blank 1 – 245x350x80mm
  • Beam Blank 2 – 440x492x100mm
  • Beam Blank 3 – 350x680x100mm

CARES Certificate of Approval is available to view and download here

Ecas Certificate

Ecas Certificate

The Steelmaking Facility (Meltshop) of SULB Bahrain holds an Emirates Conformity Assessment Scheme (ECAS) Certificate of Conformity issued by the UAE Ministry of Industry and Advanced Technology (MoIAT) with the following schedule of Certification:

  • Brand Name : Steel Billet for Further Processing
  • Model Number : BS 4449:2005+A3:2016, Grade B500B
  • Product Details : Square Steel Billets for Further Processing
  • Dimension/Size : Square Steel Billet
  • Applicable Standards : BS 4449
  • Country of Origin : BAHRAIN

ECAS Certificate of Conformity is available to view and download here

Eqm License

Eqm License

The Steelmaking Facility (Meltshop) of SULB Bahrain holds a License for the Use of Emirates Quality Mark (EQM) issued by the UAE Ministry of Industry and Advanced Technology (MoIAT) with the following schedule of Certification:

  • Brand Name : Steel Billet for Further Processing
  • Model Number : BS 4449:2005+A3:2016, Grade B500B
  • Product Details : Square Steel Billets for Further Processing
  • Dimension/Size : Square Steel Billet
  • Applicable Standards : BS 4449
  • Country of Origin : BAHRAIN

EQM License is available to view and download here

Sustainability

Environment & Sustainability

Environment & Sustainability

Greener and Heathier Products with Transparency Disclosures

SULB is listed on the ‘Sustainable Minds Transparency Catalog’ website to help Architects, Engineers and Contractor’s (AEC’s) find and specify greener and healthier products for their high-performance building projects. To access this website, please click here. This link directs you to a third-party website hosted by Sustainable Minds.

Environmental Product Declaration (EPD)

Hot Rolled Structural Steel Sections (Beams, Columns, Angles, Channels)

SULB has published a Type-III verified EPD (Environmental Product Declaration) in accordance with ISO 14025:2006 and EN 15804:2012+A2:2019/AC:2021 for Hot Rolled Structural Steel Sections (Beams, Columns, Angles, Channels). EPD International AB is the program operator.

SULB Sections EPD is available to view and download here

Environmental Product Declaration (EPD)

Semi-Finished Products (Billets, Blooms and Beam-Blanks)

SULB has published a Type-III verified EPD (Environmental Product Declaration) in accordance with ISO 14025:2006 and EN 15804:2012+A2:2019/AC:2021 for Semi-Finished Products (Billets, Blooms and Beam-. EPD International AB is the program operator.

SULB Semi-Finished Products EPD is available to view and download here

Health Product Declaration (HPD)

SULB has published a v2.3 HPD (Health Product Declaration) which was developed to provide health information to its customers.

SULB Sections HPD is available to view and download here